How a 3D Printed Sprocket Wheel Cut Lead Time by 93%
At Paragon Visual, we love sharing real-world examples of how additive manufacturing is transforming traditional production. One recent success story comes from Ultimaker, showcasing a powerful application of 3D printing in the industrial sector: a custom sprocket wheel built for performance and precision.
Sprocket wheels are commonly used in food and beverage conveyor lines to engage with chains or belts and ensure continuous movement. Traditionally machined from stainless steel or high-strength polymers, these parts can be costly and slow to produce, especially when custom specs are required.
Why 3D Printing Makes Sense
Instead of relying on slow, expensive machining, manufacturers can now turn to 3D printing solutions to produce high-performance sprockets faster and at a fraction of the cost.
In this example, the sprocket was printed using:
- PET CF for rigidity and core strength (Show Me More!)
- UltiMaker Nylon CF Slide for excellent wear resistance and low-friction performance
The result? A durable, highly customized part designed to meet the demands of continuous industrial motion.
Key Benefits
- Exceptional Durability: The PET CF and Nylon CF Slide combination ensures long-lasting structural integrity and wear resistance.
- Precision Fit: Every dimension—from bore diameter to tooth profile—was customized for the application.
- Smooth, Quiet Operation: Precision 3D printing reduces vibration and noise, extending conveyor system lifespan.
- Flexible & Modular: Need to update or duplicate the part later? Additive manufacturing makes it easy.
- Time & Cost Savings:
- ✅ €1,065 saved – an 89% cost reduction
- ✅ 195 days saved – a 93% decrease in lead time
Is It Time to Rethink Your Supply Chain?
Whether you’re in food production, logistics, or advanced manufacturing, 3D printing can unlock new levels of agility and efficiency. Want to see how industrial printers like the Ultimaker Factor 4 or S8 Pro Bundle could fit into your workflow? Let’s connect—Paragon Visual is here to help.
Source: Ultimaker.com – Read the original article
